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PROCESS EQUIPMENT FOR LIQUIDS AND CREAMS

For the pharmaceutical, cosmetics, chemical and food industries

Essential Innovations offers the widest range of process equipment and vacuum mixers for liquids and creams, providing the most suitable solution for each type of process. They enable the carrying out of a wide range of operations, such as mixing, reaction, homogenisation, dispersion, emulsion, vacuum, pressure, washing and sterilisation

The Essential Innovations vacuum mixers and process equipment for liquids and creams have been specially designed in response to the needs of the cosmetics, pharmaceutical, chemical and food industries, guaranteeing the quality of the process and respecting the product. Designed in accordance with GMP and EHEDG standards, our machines are validatable in sterile applications.

Mobirise

BACHLAB

LABORATORY VACUUM MIXER REACTOR FOR LIQUIDS AND SEMI-SOLIDS
CAPACITIES: 5L, 10L, 25L, 50L, 150L (Pilot)
STANDARD AND RECIRCULATION VERSIONS

Bachlab, laboratory vacuum mixer and reactor for liquids and creams, allows a wide range of processes to be performed, such as homogenisation, dispersion, emulsion and deaeration.

It obtains highly stable emulsified products thanks to its coaxial stirring assembly and a new Rotor-Stator system with a high shearing power, allowing the developing of high viscosity and complex rheology products.

The usual operations of agitation, vacuum, pressure, heating and cooling are integrated and controlled by a process supervision system. It allows the creation of formulas, the registration of values of critical parameters, anomalies, etc., via Ethernet, with visual and intuitive communication with the operator.

The Bachlab laboratory mixer reactor is a robust and reliable machine, characterised by the automatic lifting and turning of the lid for easy access to the interior of the reactor, designed in accordance to the most demanding GMP and EHEDG standards. It includes strict ergonomic criteria that facilitate the work of the operator.

It constitutes a technological advance with regard to the manufacture of cosmetic, pharmaceutical, food and chemical products. It allows extrapolation to industrial production with our Bachmix L, Bachmix Compact and Bachmix Multifunction equivalents.

>  ‘Plug and go’ units integrated in a working desk.
>  Sanitary design according to cGMP. Very easy to clean.
>  Working vessel with heating/cooling jacket through an independent unit.
>  Allows manufacturing under vacuum or under pressure.
>  Excellent ergonomics, allowing an easy and intuitive utilization of the equipment.
>  Coaxial mixing tools independently controlled.
>  High shear rotor-stator agitator.
>  Integrated inlet of solids and liquids.
>  Continuous control of the fabrication process.
>  Perfect reproduction and scale up of the fabrication parameters.
>  Auxiliary equipment integrated into the work desk.

>  Capacities: 5, 10, 25, 50, 100 and 150 liters.
>  Useful working volume variable from 20 % up to 100 % of its capacity.
>  Viscosity up to 250,000 mPa.s.
>  Automatic lifting of the lid with 90º rotation.
>  Working pressure of 0.5 bar and standard vacuum of 40 bar.
>  Working temperature from 20ºC to 100ºC.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360). Externally polished in matte or mirror.
>  PLC control system with colour touch screen interface.
>  Vacuum pump.
>  Heating/cooling unit.
>  Electric panel and PLC.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.
>  UE marking according to the Pressure Equipment Directive 2014/68/EU.

>  Validatable FDA version.
>  DQ, IQ, OQ protocols.
>  CIP/SIP system, to be validated through Riboflavin test.
>  Internally electro polished Ra ≤ 0.2 µm.
>  Version for ATEX zone.
>  Version with a recipient under pressure and/or vacuum.
>  Rotor-stator in recirculation.
>  Software for creating product recipes.

COSMETICS and PHARMACEUTICAL: After Sun, Antibiotics, API’s, Bio cosmetics, Body milk, Coats, Colorants, Creams, Diet food, Dispersions, Emulsions, Essences and flavors, Food additives, Gels, Hair gels, Lip sticks, Masks, Pomades, Shaving cream, Silicone, Sun protection, Suppositories, Sweeteners, Syrups, Toothpastes, Unguents.

CHEMICAL: Adhesives, Alkaline batteries, Colorants, Pigments, Polymers, Premix, Resins.

FOOD: Baby Food, Concentrates, Creams, Diet food, Gelatin, Ketchup, Marmalades, Mayonnaise, Sauces, Vitamin complements.

>  BACHLAB 25L, AISI-316 (used).
>  PILOT 150L (new).

Want to learn more about the BACHLAB MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

BACHMIX L 

VACUUM MIXER AND REACTOR FOR LIQUIDS AND SEMI-SOLIDS, LIGHT SERIES.
CAPACITIES: from 150L up to 1.000L.
STANDARD AND RECIRCULATION VERSIONS

The Bachmix L, vacuum mixer and reactor for liquids and semi-solids, allows a wide range of operations such as homogenisations and emulsions, vacuum and pressure, for the manufacture of cosmetics, pharmaceutical, food and fine chemicals products.

The Bachmix L liquid vacuum mixer controls all process parameters, such as stirring speeds, temperature and pressure. The slow anchor stirrer combined with the rotor-stator emulsifier enables the carrying out of emulsions which are extremely fine and stable in processes with medium viscosity products.

>  Full equipped unit “Plug and go”.
>  Operation under pressure avoiding final de-aeration of the product.
>  Anchor with rotation in both directions.
>  High shear Rotor Stator agitator.
>  Integrated inlet of solids and liquids.
>  PLC control system with color touch screen interface.

>  Capacities from 150 up to 1.000 liters.
>  Useful working volume variable from 20 % up to 100 % of its capacity.
>  Full equipped unit “Plug and go”.
>  Operation under pressure avoiding final de-aeration of the product.
>  Atmospheric operating pressure – Optionally up to 3 bar(g).
>  Operation temperature up to 200º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design according to cGMP, validatable FDA.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Working vessel with heating/cooling jacket through an independent unit.
>  Thermal insulation with welded protection in stainless steel.
>  Lifting lid with automatic SUPERCLAMP closing system.
>  Coaxial mixing tools independently controlled:
>  Anchor with rotation in both directions.
>  Central Uniflux blade mixer with high axial flow rate.
>  High shear Rotor Stator agitator.
>  Auxiliary equipment integrated in the workbench:
>  Vacuum pump.
>  Heating/cooling unit.
>  PLC control system with color touch screen interface:
> Different levels of supervision and automation available.
> Continuous control of the fabrication process.
> Perfect traceability of the fabrication parameters.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Validatable FDA version.
>  DQ, IQ, OQ protocols.
>  CIP/SIP systems, validatable by Riboflavin test.
>  Internally electro polished Ra ≤ 0.2 µm.
>  Version for ATEX zone.
>  Rotor Stator in recirculation.
>  Software for creating product recipes.

COSMETICS and PHARMACEUTICAL: After Sun, Antibiotics, API’s, Bio cosmetics, Body milk, Coats, Colorants, Creams, Diet food, Dispersions, Emulsions, Essences and flavors, Food additives, Gels, Hair gels, Lip sticks, Masks, Pomades, Shaving, Silicone, Sun protection, Suppositories, Sweeteners, Syrups, Tooth pastes, Unguents.

CHEMICAL: Adhesives, Alkaline batteries, Colorants, Pigments, Polymers, Premix, Resins.

FOOD: Baby Food, Concentrates, Creams, Diet food, Gelatin, Ketchup, Marmalades, Mayonnaise, Sauces, Vitamin complements.

Want to learn more about the BACHMIX L VACUM MIXER and our 100% financing option  ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

BACHMIX COMPACT 

INDUSTRIAL VACUUM MIXER AND REACTOR FOR LIQUIDS AND SEMI-SOLIDS
CAPACITIES: from 150L up to 10.000L.
STANDARD AND RECIRCULATION VERSIONS
LIFTABLE OR FIXED LID VERSIONS (Bachmix Fixed)

The Bachmix Compact, industrial vacuum mixer and reactor for liquids and semi-solids, allows a wide range of operations such as homogenisations and emulsions, vacuum and pressure, washing and sterilisation, which represent a technological advance in the manufacture of cosmetics and pharmaceutical products, but also for food and beverage processes as well as for those for fine chemistry.

The Bachmix Compact liquid vacuum mixer controls all process parameters, such as stirring speeds, temperature and pressure. The slow anchor stirrer combined with the rotor-stator emulsifier enables the carrying out of emulsions which are extremely fine and stable in processes with products that have a high viscosity and complex rheology.

>  Full equipped unit “Plug and go”.
>  Operation under pressure avoiding final de-aeration of the product.
>  Lifting lid with automatic SUPERCLAMP closing system.
>  Coaxial mixing tools independently controlled.
>  High shear Rotor Stator agitator..
>  integrated inlet of solids and liquids.
>  Perfect traceability of the fabrication parameters.

>  Capacities from 150 up to 10.000 liters.
>  Useful working volume variable from 20 % up to 100 % of its capacity.
>  Atmospheric operating pressure – Optionally up to 3 bar(g).
>  Operation temperature up to 200º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design according to cGMP, validatable FDA.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Working vessel with heating/cooling jacket through an independent unit.
>  Thermal insulation with welded protection in stainless steel.
>  Coaxial mixing tools independently controlled:
>  Anchor with rotation in both directions.
>  Central Uniflux blade mixer with high axial flow rate.
>  Auxiliary equipment integrated in the workbench:
>  Vacuum pump.
>  Heating/cooling unit.
>  PLC control system with color touch screen interface:
>  Different levels of supervision and automation available.
>  Continuous control of the fabrication process.
>  Perfect traceability of the fabrication parameters.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Validatable FDA version.
>  DQ, IQ, OQ protocols.
>  CIP/SIP systems, validatable by Riboflavin test.
>  Internally electro polished Ra ≤ 0.2 µm.
>  Version for ATEX zone.
>  Rotor Stator in recirculation.
>  Software for creating product recipes.

COSMETICS y PHARMACEUTICAL: After Sun, Antibiotics, API’s, Bio cosmetics, Body milk, Coats, Colorants, Creams, Diet food, Dispersions, Emulsions, Essences and flavors, Food additives, Gels, Hair gels, Lip sticks, Masks, Pomades, Shaving, Silicone, Sun protection, Suppositories, Sweeteners, Syrups, Tooth pastes, Unguents.

CHEMICAL: Adhesives, Alkaline batteries, Colorants, Pigments, Polymers, Premix, Resins.

FOOD: Baby Food, Concentrates, Creams, Diet food, Gelatin, Ketchup, Marmalades, Mayonnaise, Sauces, Vitamin complements.

Want to learn more about the BACHMIX VACUM MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

BACHMIX MULTIFUNCTION 

INDUSTRIAL VACUUM MIXER AND REACTOR FOR LIQUIDS AND SEMI-SOLIDS
CAPACITIES: from 150L up to 5.000L.
STANDARD AND RECIRCULATION VERSIONS

The Bachmix Compact is an industrial vacuum mixer and reactor for liquids and semi-solids and allows a wide range of operations such as homogenisations and emulsions, vacuum and pressure, washing and sterilisation, which represent a technological advance in the manufacture of cosmetics and pharmaceutical products, but also for food and beverage processes as well as for those for fine chemistry.

The Bachmix Compact vacuum mixer for liquids controls all process parameters, such as stirring speeds, temperature and pressure. The slow anchor stirrer combined with the rotor-stator emulsifier enables the carrying out of emulsions which are extremely fine and stable in processes with products that have a high viscosity and complex rheology.

>  Short mixing time, maximum 10 minutes.
>  Repetitive mixings processes, reproducible and easy to scale up.
>  Maintenance friendly.
>  Very easy to clean.

>  Capacities from 100 to 50.000 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:100.000 in only few minutes.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polishied Ra ≤ 0.6 µm (Grit 360).
>  Externally polished in matte or mirror.
>  Liquid injection by spraying.
>  Heating/cooling jacket.
>  Design under pressure and /or vacuum – refer to drying and reactor version.
>  Choppers for mixing intensification and lump breaking.
>  Sanitary design according to cGMP, FDA validated.
>  DQ, IQ and OQ Protocols.
>  Cantilever execution. Complete discharge of the product.
>  ATEX executions on request
>  ATEX execution for internal zone 20/0 officially stamped
>  Solids loading and dosing systems.
>  Electronic weighting systems.
>  Formulation installations.

FOOD: Additives, Baby food, Pet food, Bakery ingredients, Cocoa powder, Colorants, Dextrin, Diet foods, Feed, Ferments, Fish food, Flavors and aromas, Food preparations, Improvers, Milk powder, Paprika, Pastry ingredients, Powder humectation, Ready mix, Soluble, Soluble coffee, Soluble drinks, Soup, Spices, Sweeteners, Vitamin complements.

CHEMICAL: Additives, Adhesives, Algaeicides, Arids, Atomized detergents, Carbonate, Catalysts, Cellulose, Colorants, Explosives, Fungicides, Herbicides, Insecticides, Lots homogenization, Masterbatch, Metallic powders, Micronized sulfur, Minerals, Pellets, Pesticides, Phosphates, Phytosanitary, Pigments, Plastic recycling, Plastics and pellets, Polymers, Refractories, Resins, Special mortars, Stearates, Titanium dioxide, Waste treatment..

FINE CHEMICALS and PHARMACEUTICAL: Amino acids, Antibiotics, API’s, Aromas, Caffeine, Cephalosporin, Colorants, Crystals, Diet food, Feed additives, Food additives, Humid granulation, Improvers, Lots homogenization, Peptides, Pharmaceutical excipients, Powder coating, Preservatives, Saccharine, Sweeteners, Veterinary, Vitamins.

Want to learn more about our BACHMIX VACUM MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

CIP (Clean In Place)

STAGES WASHING UNIT FOR PROCESS TANKS
CAPACITIES: from 500L up to 3.000L.

CIP Monobloc cleaning units (Clean in Place) are specially designed for the cleaning of process tanks in the pharmaceutical and cosmetics industries with reduced water loss.

It consists of a cleaning system in stages which rinses with clean water, hot water, reclaimed water, purified water, diluted acid, diluted soda or disinfectant solution, depending on the application.

>  Monobloc unit in ‘plug and go’ concept.
>  Sanitary design according to cGMP.
>  Integrated power cabinet.

>  Versions with 1, 2 or 3 storage tanks.
>  Capacities from 500 up to 3.000 liters.
>  Sanitary design according to cGMP.
>  Storage tanks heated by means of electrical resistances.
>  Sanitary storage tank for purified water.
>  Dosing pump for cleaning media.
>  Sanitary pump for circulating and washing at a high flow rate.
>  Integrated power cabinet.
>  Touch screen and control software.
>  ‘CE’ markingaccording to the Safety for Machinery Directive 2006/42/CE.

>  Validatable FDA version.
>  DQ, IQ, OQ protocols.
>  CIP (Clean-In-Place) cleaning procedures validatable by Riboflavin test.
>  Version for ATEX zone on demand.
>  Execution for heating with steam.

Want to learn more about the CIP WASHING UNIT and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

COLLODIAL MILL 

FINE GRINDING FOR LIQUID AND SEMI-SOLID PRODUCTS
CAPACITIES: from 200L up to 5.000L.

The Essential Innovations Colloidal Mill, with stainless steel, corundum or perforated plates grinding wheels, is used for the fine grinding and homogenisation of liquid, pasty and even viscous products with a fineness of up to 40 microns.

The Colloidal Mill is based on a rotor that rotates at high speed and very close to a conical stator. The fineness adjustment is obtained by graduating the gap between the rotor and the stator by means of a hand-wheel with an electronic indicator and a grinding wheels position sensor.

>  Inline model in recirculation mode.
>  Particle size regulation by a mechanical device.
>  High shear effect to obtain fine particle sizes.
>  Exchange of grinding rotors.

>  Flow rates from 0,5 up to 10 m³/h.
>  Drive up to 75 KW.
>  Off line model with feed hopper for solids.
>  Tightness by simple mechanical seal.
>  Exchange of grinding rotors.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Grinders in stainless steel with abrasion resistant treatment.
>  Corundum grinders for finest particle sizes.
>  Special grinder with knifes.
>  Double mechanical seal with lubrication unit.
>  Portable unit assembled onto wheeled frame, with auxiliary pump.
>  Sanitary design according to cGMP, FDA validatable , easy to disassemble.
>  SIP/CIP.
>  DQ, IQ and OQ protocols.
>  ATEX executions on demand.

COSMETICS y PHARMACEUTICAL: Antibiotics, Bio cosmetics, Coats, Colorants, Creams, Dispersions, Emulsions, Food additives, Gels, Hair gel, Masks, Pomades, Shaving, Sun protection, Suppositories, Tooth pastes, Unguents.

CHEMICAL: Asphalt and Bituminous, Colorants, Pigments, Polymers, Resinas.

FOOD: Baby Food, Butter and grey, Chocolates, Concentrates, Creams, Gelatin, Juices, Mayonnaise, Salses.

>  COLLOIDAL MILL 50, vertical, with hopper, cross-cut (used).
>  COLLOIDAL MILL 80, vertical, 3CV, in stainless steel (used).
>  COLLOIDAL MILL 80, AISI-316 (used).
>  COLLOIDAL MILL 100 (used).
>  COLLOIDAL MILL 100, sanitary, 1.4404, EPDM, 5.5KW (used)
>  COLLOIDAL MILL NS 130, horizontal, cross-cut, in AISI-316L (new).
>  COLLOIDAL MILL 150 N-CMD, horizontal – 4 units (used).

Want to learn more about the COLLODIAL MILL and our 100% financing option  ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

VACUUM DEAERATOR

ELIMINATION OF GASES IN LIQUIDS, SEMI-SOLIDS AND SOLIDS.

The vacuum deaerator is a specific type of equipment designed for the elimination of dissolved gases in liquids, semi-solids and solids.

The deaerator process allows the product to be distributed in the form of a thin film through a rotating disk, so that the bubbles are expanded, and are sucked by a vacuum pump, thus eliminating the minimum occlusions.

The vacuum deaerator enables continuous work or on separate items, depending on the type of product to be processed.

>  Increased chemical stability by preventing oxidation, roasting, alteration of Ph, etc.
>  Increased product life.
>  Acceleration in obtaining certain types of emulsions.
>  Higher precision in packaging dosage.
> Reduction of the size of the container.

PHARMACEUTICAL: Ointments, Creams, Syrups, Toothpaste.

COSMETICS: Lotions, Emulsions, Shampoos, Beauty creams, Fluid makeup, Sun creams.

FOOD: Mustard, Mayonnaise, Fruit juice, Baby foods.

CHEMICAL: Synthetic pastes, Paintings, Varnishes, Glues, Detergents, Paper pastes, Putties, Oils, Greases, Agrochemicals.

Want to learn more about our VACUUM DEAERATOR and our 100% financing option ?

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