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MIXERS FOR SOLIDS AND POWDERS

For the food, pharmaceutical, chemical and cosmetic industries.

Essential Innovations offers the widest range of homogenizers and mixers for solids and powders, providing the most appropriate solution for each type of process.

Essential Innovations solid mixers have been specially designed in response to the needs of the food, chemical, pharmaceutical and cosmetic industries, guaranteeing the quality of the process while respecting the product.

Mobirise

SUPRAMIX

VERTICAL RIBBON MIXER FOR SOLIDS AND POWDERS
CAPACITIES: from 100L up to 30.000L.

The Supramix vertical ribbon mixer for solids and powders by Essential Innovations, is especially suitable for the mixing and industrial homogenisation in short time of powdery products and those with similar particle sizes, respecting the morphology of the products and offering a complete discharge. It allows liquids to be added during the process.

The Supramix vertical ribbon mixer consists of a vertical mixing spiral, rotating at a moderate speed to achieve an upward flow of perimeter product and a central downward flow.

>  Mechanical simplicity, low maintenance need.
>  Spiral mixer in cantilever execution, without any bottom support.
>  Complete unload of the product.
>  Very easy to clean and register.
>  Repetitive processes, reproducible and easy to scale up.

>  Capacities from 50 to 30.000 liters.
>  Batch-wise operation under ultra vacuum.
>  Maximum tightness, vacuum levels under 1 Tor.
>  Atmospheric operation pressure – Optionally up to 3 bar(g).
>  Operation temperatures up to 200º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design cGMP, FDA validated.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally electro polished Ra ≤ 0.2 µm.
>  Dust filter in the vacuum outlet.
>  Heated shaft and spiral.
>  Choppers for lump breaking.
>  CIP-SIP systems, validatable by means of Riboflavin test.
>  Sampling valve.
>  Executions for sterile applications.
>  Agitator with mechanical seal sterilizable.
>  Floating nitrogen mechanical seals.
>  Machine easy to segregate into a clean room /service room.
>  Automatic loading and unloading system.
>  Condensation, vacuum and heating system.
>  Hardware and Software control unit.
>  Pilot equipment available.
>  ATEX execution on demand.
>  ATEX 20/0 inner side, with official certificate.

FINE CHEMICALS and PHARMACEUTICAL: API’s, Food additives, Amino acids, Caffeine, Preservatives, Diet food, Sweeteners, Essences and flavors, Pharmaceutical excipients, Saccharine, Pharmacy synthesis, Veterinary, Vitamins.

CHEMICAL: Catalysts, Colorants, Evaporation, Pigments, Resins..

FOOD: Additives, Flavors & aromas, Colorants, Vitamin complements, Food preparations, Ready mix.

SUPRAMIX-S 100L, Hastelloy C22, complete (new).

Want to learn more about the SUPRAMIX RIBBON MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

TURBOMIX

HORIZONTAL TURBULENCE PLOUGHSHARE MIXER FOR SOLIDS AND POWDERS
CAPACITIES: from 100L up to 30.000L.

The Turbomix is a high-performance horizontal turbulence ploughshare mixer for solids and powders ideal for intense and fast mixes, suitable for all types of products, including very disperse granulation and densities. Its high performance makes this horizontal mixer one of the most efficient pieces of equipment on the market.

The Turbomix ploughshare mixer has special “ploughshare” type blades that rotate at high speed, centrifuging the product intensively and generating a high fluidification of the products inside the mixing chamber.

>  Short mixing times, maximum 5 minutes.
>  Repetitive, reproducible and scalable mixing.
>  Low maintenance required.
>  Large lateral inspection and maintenance doors.

>  Capacities from 100 up to 30.000 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:100.000 in only few minutes.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360). Externally matte or mirror polished.
>  Liquid injection by spraying.
>  Heating/cooling jacket.
>  Design under pressure and/or vacuum – see dryer and reactor.
>  Mixing, disruption and chopping intensifiers.
>  Wall to wall discharge outlet available.
>  Sanitary design according to cGMP, validatable FDA.
>  Continuous mixing.
>  Pilot plant models available.
>  ATEX execution officially certified for internal zone 0/20.
>  Charging and dosing systems for solids.
>  Electronic weighting.
>  Formulation systems.
>  Packing systems.

FOOD: Additives, Baby Food, Bakery ingredients, Broth, Candies, Cocoa powder, Colorants, Cookies, biscuits, Densification, Dextrin, Diet food, Enriched sugar, Ferments, Fish food, Flavors and aromas, Food coatings, Food preparations, Gelatin, Humid granulation, Improvers, Insoluble sugar, Milk powder, Paprika, Pastry ingredients, Powders humectation, Ready mix, Salt iodization, Soluble, Soluble coffee, Soluble drinks, Soups, Spices, Sweetener, Tea, infusions, Vitamin complements.

CHEMICAL: Additives, Adhesives, Algaecides, Arids, Atomized detergents, Carbonate, Cellulose, Ceramic, Densification, Extinguisher powder, Fungicides, Herbicides, Humid granulation, Insecticides, Lots homogenization, Micro encapsulation, Phosphates, Pigments, Powder detergents, Powders coating, Powders humectation, Premix, Resins, Special mortars, Stearates, Titanium dioxide, Toner, Waste inerting, Waste treatment.

FINE CHEMICALS and PHARMACEUTICAL: Amino acids, Antibiotics, API’s, Aroma, Densification, Feed additives, Food additives, Humid granulation, Micro encapsulation, Peptides, Powder coating, Powder humectation, Preservatives, Sweeteners, Veterinary.

Want to learn more about the TURBOMIX and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

INSTAMIX

FLUIDIZATION DOUBLE SHAFT PADDLE MIXER FOR SOLIDS AND POWDERS
CAPACITIES: from 200L up to 7.500L.

Instamix is a high accuracy double shaft paddle mixer for solids and powders, suitable for all kinds of mixing products, especially for those with a fragile morphology that need to be respected.

The Instamix double shaft paddle mixer is provided with two shafts with counter-rotating blades, which produce two intense upward flows of product, generating a zone of weightlessness with an intense mixing effect.

>  Very short mixing time, from 10 to 60 seconds.
>  Repetitive mixings processes, reproducible and easy to scale.
>  Continuous mixing by means of automatic loading/unloading systems.
>  Lateral inspection and cleaning doors.
>  Complete product discharge.

>  Capacities from 100 up to 7.500 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:500.000 in only few minutes.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Externally polished in matte or mirror.
>  Liquid injection by spraying.
 > Choppers for mixing intensification and lump breaking.
>  CIP system on demand.
>  Heating/cooling jacket.
>  ATEX executions on request.
>  ATEX execution for internal zone 20/0 officially stamped.
>  CRYOGENIC execution.
>  Automatic loading and unloading systems as an option.
>  Solids loading and dosing systems.
>  Weighting systems.
>  “Continuous” formulation system installations.
>  Packing systems for mixed products.

FOOD: Broth, Cereals, Cryogenic mixing, Dextrin, Feed, Fish food, Food coatings, Food preparations, Frozen food, Frozen vegetables, Instant soups, Muesli, Pet Food, Powder humectation, Ready mix, Salads, Salt iodization, Sauces, Snacks, Soluble, Soluble coffee, Soluble drinks, Tea infusions, Vegetables.

CHEMICAL: Arids, Atomized detergents, Humid granulation, Phosphates, Plastics and Pellets, Polymers, Powder detergents, Resins, Special Mortars.

FINE CHEMICALS and PHARMACEUTICAL: Additives, Colorants, Feed additives, Food additives, Preservatives, Sweeteners, Tables (blend).

INSTAMIX 120, AISI-316L, 5.5 CV Eexd, intensifier, distribution panel (used).

Want to learn more about the INSTAMIX and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

ELICONOMIX

CONICAL SCREW MIXER FOR SOLIDS AND POWDERS
CAPACITIES: from 200L up to 50.000L.

The Eliconomix, vertical conical screw mixer for solids and powders, is a high accuracy mixer for all types of products with similar physical characteristics. Suitable for large batches thanks to its low surface and reduced power consumption.

The conical solid mixer consists of a recipient with a vertical screw mixing system that runs the entire volume of the cone forcing the product to flow upwards.

>  Short mixing time, maximum 10 minutes.
>  Repetitive mixings processes, reproducible and easy to scale up.
>  Maintenance friendly.
>  Very easy to clean.

>  Capacities from 100 to 50.000 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:100.000 in only few minutes.
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polishied Ra ≤ 0.6 µm (Grit 360).
>  Externally polished in matte or mirror.
>  Liquid injection by spraying.
>  Heating/cooling jacket.
>  Design under pressure and /or vacuum – refer to drying and reactor version.
>  Choppers for mixing intensification and lump breaking.
>  Sanitary design according to cGMP, FDA validated.
>  DQ, IQ and OQ Protocols.
>  Cantilever execution. Complete discharge of the product.
>  ATEX executions on request
>  ATEX execution for internal zone 20/0 officially stamped
>  Solids loading and dosing systems.
>  Electronic weighting systems.
>  Formulation installations.

FOOD: Additives, Baby food, Pet food, Bakery ingredients, Cocoa powder, Colorants, Dextrin, Diet foods, Feed, Ferments, Fish food, Flavors and aromas, Food preparations, Improvers, Milk powder, Paprika, Pastry ingredients, Powder humectation, Ready mix, Soluble, Soluble coffee, Soluble drinks, Soup, Spices, Sweeteners, Vitamin complements.

CHEMICAL: Additives, Adhesives, Algaeicides, Arids, Atomized detergents, Carbonate, Catalysts, Cellulose, Colorants, Explosives, Fungicides, Herbicides, Insecticides, Lots homogenization, Masterbatch, Metallic powders, Micronized sulfur, Minerals, Pellets, Pesticides, Phosphates, Phytosanitary, Pigments, Plastic recycling, Plastics and pellets, Polymers, Refractories, Resins, Special mortars, Stearates, Titanium dioxide, Waste treatment..

FINE CHEMICALS and PHARMACEUTICAL: Amino acids, Antibiotics, API’s, Aromas, Caffeine, Cephalosporin, Colorants, Crystals, Diet food, Feed additives, Food additives, Humid granulation, Improvers, Lots homogenization, Peptides, Pharmaceutical excipients, Powder coating, Preservatives, Saccharine, Sweeteners, Veterinary, Vitamins.

Want to learn more about our ELICONOMIX and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

DOUBLE CONE

DOUBLE CONE MIXER FOR SOLIDS AND POWDERS WITH ROTARY DRUM
CAPACITIES: from 200L up to 35.000L.

The Double Cone mixer for solids and powders is ideal for mixing products with a fragile morphology that must be respected during mixing, or applications with a high cleaning requirement between batch operations.

The Double Cone solid mixer has a biconical drum rotating at low speed, making the product slide gently on its smooth inner walls, performing a non-forced mixing effect.

>  Short mixing time, maximum 10 minutes.
>  Repetitive mixings processes, reproducible and easy to scale up.
>  Low maintenance required.
>  Very easy to clean.
>  Complete product discharge.

>  Capacities from 100 a 35.000 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:10.000 in only few minutes.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polishied Ra ≤ 0.6 µm (Grit 360).
>  Externally polished in matte or mirror.
>  Liquid injection by spraying.
>  Heating/cooling jacket.
>  Design under pressure and /or vacuum – refer to drying and reactor version.
>  Choppers for mixing intensification and lump breaking.
>  Product loading through vacuum conveying system.
>  Automatic positioning of the machine.
>  ATEX executions on request.
>  ATEX execution for internal zone 20/0 officially stamped.
>  Automatic solids loading and dosing systems.
>  Weighting system.
>  Formulation installations.
>  Product packing system.

FOOD: Additives, Baby Food, Breakfast cereals, Colorants, Dextrin, Diet foods, Food preparations, Gelatin, Improvers, Muesli, Powder humectation, Ready mix, Salads, Snacks, Soluble, Soluble coffee, Soup, Spices, Sweeteners, Tea infusions, Vitamin complements.

CHEMICAL: Catalysts, Cellulose, Colorants, Masterbatch, Metallic powders, Minerals, Pellets, Phosphates, Pigments, Plastics and pellets, Polymers, Premix, Resins..

FINE CHEMICALS and PHARMACEUTICAL: Amino acids, Amoxicillin, Ampicillin, Antibiotics, API’s, Caffeine, Cephalosporin, Colorants, Cosmetic, Crystals, Diet food, Feed additives, Food additives, Ibuprofen, Omeprazole, Penicillin and derivates, Peptides, Pharmaceutical excipients, Preservatives, Saccharine, Sweeteners, Tables (blend), Veterinary, Vitamins.

Want to learn more about the DOUBLE CONE MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

V SHAPE

V SHAPE MIXER FOR SOLIDS AND POWDERS WITH ROTARY DRUM
CAPACITIES: from 200L up to 5.000L.

The V Shape mixer for solids and powders, with rotary drum, is a very suitable mixer for mixing processes of products with a very fragile morphology that must be respected during mixing, or for applications with a high level cleaning requirements between batches.

The V-mixer consists of a slowly rotating drum, which makes the product slide gently through its smooth inner walls, performing an unforced mixing.

>  Short mixing time, maximum 10 minutes.
>  Repetitive mixings processes, reproducible and easy to scale up.
>  Mechanical simplicity, low maintenance required.
>  Very easy to clean.
>  Complete product discharge.

>  Capacity from 200 a 5.000 liters.
>  Batch-wise operation.
>  Mixing accuracy of 1:10.000 in only few minutes.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Externally polished in matte or mirror.
>  Liquid injection by spraying.
>  Heating/cooling jacket.
>  Design under pressure and /or vacuum – refer to drying and reactor version.
>  Choppers for mixing intensification and lump breaking.
>  Product loading through vacuum conveying system.
>  Automatic positioning of the machine.
>  Optional sanitary design according to cGMP, FDA validated.
>  ATEX executions on request.
>  ATEX execution for internal zone 20/0 officially stamped.
>  Solids loading and dosing systems.
>  Weighting systems.
>  Formulation installations.
>  Product packing system.

FOOD: Additives, Baby Food, Breakfast cereals, Colorants, Dextrin, Diet food, Food preparations, Gelatin, Improvers, Muesli, Powders humectation, Ready mix, Salads, Snacks, Soluble, Soluble coffee, Soup, Spices, Sweeteners, Tea, Infusions, Vitamin complements.

CHEMICAL: Catalysts, Cellulose, Colorants, Masterbatch, Metallic powders, Minerals, Pellets, Phosphates, Pigments, Plastics and pellets, Polymers, Premix, Resin.

FINE CHEMICALS y PHARMACEUTICAL: Amino acids, Amoxicillin, Ampicillin, Antibiotics, API’s, Caffeine, Cephalosporin, Colorants, Cosmetics, Crystals, Diet foods, Feed additives, Food additives, Ibuprofen, Omeprazole, Penicillin and derivates, Peptides, Pharmaceutical excipients, Preservatives, Saccharine, Sweeteners, Tables (blend), Veterinary, Vitamins.

Want to learn more about the V SHAPE MIXER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

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