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STATIC EQUIPMENT AND PRESSURE VESSELS

For the chemical, petrochemical, pharmaceutical, cosmetic and food industries.

At Essential Innovations, we provide custom manufactured static equipment and pressure vessels for the chemical, petrochemical, pharmaceutical, cosmetic and food industries. This includes a wide range of equipment, such as reactors, stirred reactors, tanks and pressure vessels, heat exchangers and evaporators, distillation columns and towers.

Mobirise

STIRRED REACTORS

REACTORS WITH AGITATION, HEATING AND COOLING SYSTEM
VOLUME AVAILABLE: up to 300,000L.

Essential Innovations provides all types of manufactured stirred reactors in accordance with DIN or ASME regulations, with heating and cooling systems, custom-designed for the process.

>  Design range from full vacuum up to 50 bar(g).
>  Design temperature from – 50º C up to + 400º C.
>  Designed for working in cycles.
>  Heating / Cooling by a double jacket, half coils of dimple jacket.
>  Internal coils or even heated baffles.
>  Agitators are available with the axial flow, radial or combined double flow.
>  Agitation in turbulent or laminar regimen, up to 2.000.000 cps.
>  Installed powers up to 0.5 KW up to 300 KW.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mechanical polished, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm.
>  Internal electropolishing.
>  CIP-SIP systems, validatable by means of Riboflavin test.
>  Thermal insulation with stainless steel tight welded cover.
>  Agitation systems with mechanical seals, single or double.
>  Floating mechanical seal pressurized with nitrogen.
>  ATEX execution officially certified for internal zone 0/20.
>  Automatic systems for solids load and dosing.
>  Weighting systems.
>  Condensate and reflux systems.
>  Vacuum systems.

>  ASME VIII div.1 – AD-2000 – EN-13445 – DIN-28136.
>  Design software: Microprotol / Compress / PVElite.
>  Finite Element Analysis (FEA).
>  Seismic and wind loads calculations according to the pertinent local rules.
>  Fatigue Stress calculation, for cycles of pressure and temperature.
>  Design of the agitator with process simulator software.

>  Austenitic Stainless Steels.
>  Super Austenitic Stainless Steels.
>  Duplex and Superduplex Stainless Steels.
>  Nickel Alloys and Superalloys.
>  Titanium.
>  Cladding.

Aerations y oxidations, Autoclaves, Boilers, Catalyst and enzyme processes, Concentration, Crystallization, Dispersions, Dissolutions, Distillation, Emulsions, Ethoxylation, Fermentation, Fusion, High viscosity, Homogenization, Hydrogenation, Light suspensions, Mixing of dissimilar liquids, Neutralization, Polymerization, Precipitation, Reaction, Suspensions, Thermal transfer.

>  REACTOR 2m³ Ø1180 X 1836 mm, with biflux agitator 5.5 KW, AISI-316L.

Want to learn more about our STIRRED REACTORS and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

HEAT EXCHANGERS

SHELL AND TUBE HEAT EXCHANGERS
Weight: Up to 130 Tn.
Diameter tube sheet: From 125 mm up to 5.500 mm.
Thickness tube sheet: From 20 up to 450 mm.
Tube bundle length: From 300mm up to 15.000 mm.

Essential Innovations supplies all kinds of tailor-made shell and tube heat exchangers, according to the main international mechanical design codes, using the ultimate design software and according to the particular specifications of the client.

MA – ASME VIII div.1 – AD-2000 – EN-13445 – API-660 – BS-5500.
Automatic calculations: Microprotol / B-JAC / Compress / PVElite.
Finite Element Analysis (FEA).
Thermal design by HTRI y B-JAC.
Most frequent configurations: BEM, BEU, BKU, BES, AES, AEN, NEN, AEX, DEU, double tubesheet.

Tube sheet drilling and mechanizing by numeric control.
Tube sheet joint by GTAW orbital automatic welding.
Tube sheet welding, seal or strength welding.
Automatic controlled torque expansion for the tube-to-tube sheet.
Weld overlay by automatic GMAW.
Welding equipment GMAW, FCAW y GTAW.
Certified welding procedures and welders.

> Austenitic Stainless Steels.
> Super Austenitic Stainless Steels.
> Duplex and Superduplex Stainless Steels.
> Nickel Alloys and Superalloys.
> Titanium.
> Cladding.

APPLICATIONS
After Coolers, Boilers, Catalyst reactors, Concentrators, Condensers, Coolers, Double sheet exchangers, Evaporators NH3, Exchangers for liquids – gas, Heaters, Preheaters, Reboilers, Reflux condensers, Sublimators, Vacuum evaporators, Vaporizers.

INDUSTRIES
Biodiesel, Bioethanol, Biotechnology, Chemicals, Fine chemicals, Food industry, Formol – Formaldehyde, Natural extracts, Panels and wood, Petrochemicals, Pharmaceutics, Plastics, Polymers, Pulp and paper, Refinery, Resins, Spices and flavours, Surfactants, Thermal solar energy.

Want to learn more about our HEAT EXCHANGERS and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

PRESSURE VESSLES/TANKS

MADE TO MEASURE
VOLUME AVAILABLE: up to 300.000L.
Weight: Up to 130 Ton.
Diameter: From 200 mm. up to 7.500 mm.
Maximum height: Up to 50.000 mm.
Wall thickness: From 3 mm. up to 50 mm.


Essential Innovations supplies all kinds of tailor-made pressure vessels, such as tanks, reactors, collectors, autoclaves etc. according to the main international mechanical design codes, using the ultimate design software and according to the particular specifications of the client.

>  Vertical and horizontal tanks.
>  Support by brackets, skirts or support rings.
>  Heating / Cooling by a double jacket, half coils or dimple jacket.
>  Internal coils or heated/cooled baffles.
>  Internally mechanical polished, from Ra< 1.2 μ up to Ra< 0.2 μ.
>  Internally electro polished.
>  CIP-SIP systems, validatable by means of Riboflavin test.
>  Supply of ladders, platforms and handrails.
>  Thermal insulation with a tight welded cover in stainless steel.
>  Agitators are available with the axial flow, radial or combined double flow.
>  ATEX execution officially certified for internal zone 0/20.

>  ASME VIII div.1 – AD-2000 – EN-13445 – API-620 – BS-5500.
>  Design software: Microprotol / Compress / PVElite.
>  Finite Element Analysis (FEA).
>  Seismic and wind loads calculations according to the pertinent local rules.
>  Fatigue Stress calculation, for cycles of pressure and temperature.

>  Automatic SAW welding machines.
>  Welding machines for GMAW, FCAW y GTAW.
>  Certified welding procedures and welders.

>  Austenitic Stainless Steels.
>  Super Austenitic Stainless Steels.
>  Duplex and Superduplex Stainless Steels.
>  Nickel Alloys and Superalloys.
>  Titanium.
>  Cladding.

Agrochemicals, Biodiesel and Bioethanol, Chemical, Cosmetics, Energy, Fine chemicals, Food industry, Paint, Petrochemicals, Pharmaceutics, Plastics, Pulp and paper, Recycling, Refining, Water treatment.

Want to learn more about our PRESSURE VESSLES and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

COLUMNS AND TOWERS 

MADE TO MEASURE
Weight: Up to 130 tons.
Diameter: From 200 mm. up to 7.500 mm.
Height: Up to 50.000 mm.
Thickness: From 3 mm. up to 50 mm.

Essential Innovations supplies all kind of columns and towers according to the main international mechanical design codes, using the ultimate design software and under the particular specifications of the client.

>  Supported by means of skirts, brackets or rings.
>  Fabrication of internals (trays, supporting rings, distribution pipes…).
>  Heating / Cooling optionally by a double jacket, limped coils or dimple jacket.
>  Internal coils available.
>  Inserted tube bundles possible.
>  Internal polishing, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm.
>  Internal Electropolishing as an option.
>  Supply of ladders, platforms and handrails.

>  ASME VIII div.1 – AD-2000 – EN-13445 – BS-5500.
>  Design software: Microprotol / Compress / PVElite.
>  Finite Element Analysis (FEA).
>  Seismic and wind loads calculations according to the pertinent local rules.
>  Design of internals: Trays, supports and others.
>  Design of platforms, ladders, sliding guides and foundations.

>  Automatic SAW welding machines.
>  Welding machines for GMAW, FCAW y GTAW.
>  Certified welding procedures and welders.

>  Austenitic Stainless Steels.
>  Super Austenitic Stainless Steels.
>  Duplex and Superduplex Stainless Steels.
>  Nickel Alloys and Superalloys.
>  Titanium.
>  Cladding.

Catalyst regeneration, Distillation, Evaporation, Fraction, Oxidation, Purification, Rectification, Separation.

Want to learn more about our COLUMNS AND TOWERS and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY

100% Financing Available

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Address

EI North America
Seattle, WA