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VACUUM DRYERS

For the chemical, fine chemical, pharmaceutical, cosmetic and food industries.

Essential Innovations supplies the largest range of manufactured vacuum dryers in the world, providing the most appropriate solution for each type of process.

WHY A VACUUM DRYER?

Certain products are, due to their special characteristics, highly thermo-sensitive. Drying at high temperatures is necessary to evaporate the solvent from the mixture, it would spoil the original characteristics of the product and would not be valid for the designed application. Using a vacuum, the necessary temperature for evaporation can be reduced, thus it is possible to carry out the process at a low temperature while respecting the original characteristics and morphology.

Our vacuum dryers have been specially designed in response to these needs which are proper to the chemical, fine chemical, pharmaceutical and food industries and guarantee the product is dried and respected. Designed in accordance with the GMP and EHEDG standards, our machines are validatable in sterile applications and we have special designs to install inside clean rooms.

Mobirise

SANIDRY

HORIZONTAL VACUUM PADDLE DRYER WITH A SANITARY DESIGN
CAPACITIES: from 50L up to 10.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The Sanidry, horizontal vacuum paddle dryer, belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The Sanidry vacuum dryer is the ideal industrial dryer for the drying processes of special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

>  Highest Thermal Efficiency, Shortest drying cycles.
>  Repetitive operation, reproducible and easy to scale up.
>  Easy to clean and register.
>  Big frontal door for inspection and registration.

>  Capacities from 50 up to 10.000 liters.
>  Batch Operation.
>  Full tightness, vacuum level less than 1 Tor.
>  Atmospheric operating pressure – Optionally up to 3 bar(g).
>  Operation temperatures up to 200º C.
>  Design according toASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design cGMP, FDA validated.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  ‘CE’ stamping according to Safety for Machinery Directive 2006/42/CE.

>  Internally electro polished Ra ≤ 0.2 µm.
>  Dust Filter in vacuum intake.
>  Automatic frontal door hydraulic actuated.
>  CIP/SIP systems, validated with Riboflavin test.
>  Discharge valve with metal-metal gasket.
>  Sampling valve.
>  Choppers for braking lumps or balls of product.
>  Sterile design under demand.
>  Agitator with special sterile mechanical seal.
>  Floating mechanical seal flushed with Nitrogen.
>  Separation in between clean area and technical area.
>  Solvents recovery unit, vacuum system and heating unit.
>  Hardware and Software for the unit controlling.
>  Pilot equipment available.
>  ATEX execution on demand.
>  ATEX 20/0 inner side, with official certificate.

FINE CHEMICALS and PHARMACEUTICAL: Amino acids, Antibiotics, API’s, Aromas, Biotechnology, Caffeine, Cephalosporins, Colorants, Cosmetics, Crystals, Diet food, Flavours and aromas, Food additives, Microencapsulation, Natural extracts, Peptides, Pharmaceutical excipients, Pharmacy synthesis, Preservatives, Saccharine, Sweeteners, Tables (drying), Veterinary, Vitamins, Wet Granulation.

CHEMICAL: Additives, Catalysts, Colorants, Pigments, Polymers, Resins.

FOOD: Additives, Animal extracts, Cocoa powder, Colorants, Ferments, Flavours and aromas, Food preparations, Lyophilized, Natural extracts, Proteins, Ready mix, Vitamin complements.

Want to learn more about the SANIDRY PADDLE DRYER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

SUPRAMIX S

VERTICAL RIBBON VACUUM DRYER
CAPACITIES: from 50L up to 30.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The Supramix-S is a vertical ribbon vacuum dryer with a maximised heating surface for the drying of all types of thermo-sensitive wet, crystalline, amorphous or paste products, with a total vacuum.

The Supramix-S ribbon vacuum dryer consists of a heated vertical mixing spiral, rotating at moderate speed to achieve an upward flow of perimeter product and a renewal of the product in contact with the heated walls.

>  Mechanical simplicity, low maintenance need.
>  Spiral mixer in cantilever execution, without any bottom support.
>  Complete unload of the product.
>  Very easy to clean and register.
>  Repetitive processes, reproducible and easy to scale up.

>  Capacities from 50 to 30.000 liters.
>  Batch-wise operation under ultra vacuum.
>  Maximum tightness, vacuum levels under 1 Tor.
>  Atmospheric operation pressure – Optionally up to 3 bar(g).
>  Operation temperatures up to 200º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design cGMP, FDA validated.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  CE marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally electro polished Ra ≤ 0.2 µm.
>  Dust filter in the vacuum outlet.
>  Heated shaft and spiral.
>  Choppers for lump breaking.
>  CIP-SIP systems, validatable by means of Riboflavin test.
>  Sampling valve.
>  Executions for sterile applications.
>  Agitator with mechanical seal sterilizable.
>  Floating nitrogen mechanical seals.
>  Machine easy to segregate into a clean room /service room.
>  Automatic loading and unloading system.
>  Condensation, vacuum and heating system.
>  Hardware and Software control unit.
>  Pilot equipment available.
>  ATEX execution on demand.
>  ATEX 20/0 inner side, with official certificate.

FINE CHEMICALS and PHARMACEUTICAL: API’s, Food additives, Amino acids, Caffeine, Preservatives, Diet food, Sweeteners, Essences and flavors, Pharmaceutical excipients, Saccharine, Pharmacy synthesis, Veterinary, Vitamins.

CHEMICAL: Catalysts, Colorants, Evaporation, Pigments, Resins..

FOOD: Additives, Flavors & aromas, Colorants, Vitamin complements, Food preparations, Ready mix.

SUPRAMIX-S 100L, Hastelloy C22, complete (new).

Want to learn more about the SUPRAMIX S and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

TURBODRY REACTOR

HORIZONTAL VACUUM PADDLE DRYER AND REACTOR
CAPACITIES: from 10L up to 30.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The Turbodry is a horizontal vacuum paddle dryer and reactor designed for products with pseudo-plastic behaviour during the reaction and drying phase, where the product needs to be highly resistant to torque and turbulence.

With the body and shaft completely heated to maximise thermal exchange and the paddles rotating at very high speed near the wall, the Turbodry vacuum paddle dryer reactor causes high turbulence in the product and its continuous renewal in direct thermal exchange with the wall.

>  Heavy duty equipment, suitable for processes with high viscosity.
>  Full torque utiluzation, variable velocity.
>  Maximum tightness.
>  Highest Thermal Efficiency, Shortest drying cycles.
>  Repetitive operation, reproducible and easy to scale up.

>  Capacities from 10 up to 30.000 liters.
>  Batch-wise operation.
>  Vacuum levels of 1 Tor.
>  Operation pressure of 6 bar(g) – Optionally up to 30 bar(g).
>  Operation temperature up to 350º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Electro polishing ≤ 0.2 µm.
>  Power retention filter in the vacuum outlet.
>  Outlet valve with metal to metal seal.
>  Sampling valve.
>  Choppers for lump breaking.
>  Sanitary design according to cGMP.
>  Condensation, vacuum and heating systems.
>  Control hardware and software.
>  Pilot plant models available.
>  Executions for ATEX classified areas.
>  ATEX execution officially certified for internal zone 0/20.
>  Hydraulic operation of the main motor.

FINE CHEMICALS and PHARMACEUTICAL: API’s, Cosmetics, Crystals, Food additives, Natural extracts, Pharmacy synthesis, Veterinary, Vitamins.

CHEMICAL: Additives, Additives for PVC, Agrochemicals, Artificial marble, Catalysts, Cellulose, Colorants, Composites, Concentration, Effluent treatment, Evaporation, Fibers, Graphite specialties, Herbicides, Pigments, Polymers, Resins, Sealants, Slurry treatment, Solvents recycling, Special waste treatment, Waste water treatment.

FOOD: Animal extracts, Colorants, Natural extracts, Proteins.

Want to learn more about our TURBODRY REACTOR and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

BICUUM

DOUBLE CONE VACUUM DRYER
CAPACITIES: from 30L up to 30.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The Bicuum is a double cone vacuum dryer with rotary drum, suitable for ultra-vacuum drying of all types of moist, crystalline and amorphous thermo-sensitive products.

The Bicuum double cone vacuum dryer consists of a fully heated and insulated drum, which rotates at low speeds while being subjected to a strong vacuum, which continuously renews the product in contact with the hot walls.

>  Supported by means of skirts, brackets or rings.
>  Fabrication of internals (trays, supporting rings, distribution pipes…).
>  Heating / Cooling optionally by a double jacket, limped coils or dimple jacket.
>  Internal coils available.
>  Inserted tube bundles possible.
>  Internal polishing, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm.
>  Internal Electropolishing as an option.
>  Supply of ladders, platforms and handrails.

>  ASME VIII div.1 – AD-2000 – EN-13445 – BS-5500.
>  Design software: Microprotol / Compress / PVElite.
>  Finite Element Analysis (FEA).
>  Seismic and wind loads calculations according to the pertinent local rules.
>  Design of internals: Trays, supports and others.
>  Design of platforms, ladders, sliding guides and foundations.

>  Automatic SAW welding machines.
>  Welding machines for GMAW, FCAW y GTAW.
>  Certified welding procedures and welders.

>  Austenitic Stainless Steels.
>  Super Austenitic Stainless Steels.
>  Duplex and Superduplex Stainless Steels.
>  Nickel Alloys and Superalloys.
>  Titanium.
>  Cladding.

Catalyst regeneration, Distillation, Evaporation, Fraction, Oxidation, Purification, Rectification, Separation.

Want to learn more about the BICUUM VACUUM DRYER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

PADDLEDRY

DOUBLE CONE VACUUM DRYER
CAPACITIES: from 50L hasta 30.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The Paddledry horizontal vacuum paddle dryer is a high efficiency dryer, specially designed for products with pseudo-plastic behaviour during the reaction and drying phase, with high torque requirements.

The principle of the Paddledry vacuum dryer is its operation through a body, shaft and blades which is fully heated to maximise heat exchange with its blades rotating very close to the wall at low speed for a continuous renewal of the product in direct exchange with the wall.

>  Heavy duty equipment, suitable for processes with high viscosity.
>  Full torque utiluzation, variable velocity.
>  Maximum tightness.
>  Highest Thermal Efficiency, Shortest drying cycles.
>  Repetitive operation, reproducible and easy to scale up.

>  Capacities from 50 up to 30.000 liters.
>  Batch-wise Operation.
>  Vacuum levels of 1 Tor.
>  Atmospheric operating pressure – Optionally up to 30 bar(g).
>  Operation Temperatures up to 350º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  ‘CE’ stamping according to Safety for Machinery Directive 2006/42/CE.

>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  Internally electro polished ≤ 0.2 µm.
>  Dust filter in the vacuum outlet.
>  Discharge valve with metal to metal seal.
>  Sampling valve.
>  Choppers for braking lumps or balls of product.
>  Sanitary design cGMP (see SANIDRY).
>  Condensation, vacuum and heating system.
>  Hardware and Software for the unit control.
>  Pilot equipment available.
>  ATEX execution on demand.
>  ATEX 20/0 inner side, with official certificate.
>  Hydraulic operation of the main motor.

FINE CHEMICALS and PHARMACEUTICAL: API’s, Cosmetics, Crystals, Food additives, Natural extracts, Pharmacy synthesis, Veterinary, Vitamins.

CHEMICAL: Additives, Agrochemicals, Artificial marble, Catalysts, Cellulose, Colorants, Composites, Concentration, Effluent treatment, Evaporation, Fibers, Graphite specialties, Herbicides, Minerals, Pigments, Polymers, PVC additives, Resins, Sealants, Slurry treatment, Solvents recycling, Special waste treatment, Stearates, Waste water treatment.

FOOD: Additives, Animal extracts, Aromas y flavors, Cocoa powder, Colorants, Ferments, Lyophilized, Natural extracts, Proteins, Ready mix.

Want to learn more about the PADDLEDRY VACUUM DRYER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

Mobirise

CONICAL

VERTICAL CONICAL SCREW VACUUM DRYER
CAPACITIES: from 30L up to 10.000L.
SUITABLE FOR THERMOSENSITIVE PRODUCTS

The vertical conical screw vacuum dryer has a sanitary design, with a maximised heating surface, for the drying of all kinds of moist thermo-sensitive, crystalline, amorphous or paste products.

The conical screw vacuum dryer comprises a fully conical vertical vessel, with a vertical screw mixing system.

>  Full tightness.
>  Mechanical simplicity, low maintenance required.
>  Easy to clean and inspect.
>  Repetitive operation, reproducible and easy to scale up.

>  Capacities from 30 up to 10.000 liters.
>  Ultra vacuum batch operation.
>  Vacuum level less than 1 Tor.
>  Atmospheric operating pressure – Optionally up to 3 bar(g).
>  Operation temperatures up to 200º C.
>  Design according to ASME VIII div.1 – AD-2000 – EN-13445.
>  Sanitary design cGMP, FDA validated.
>  Internally mirror polished Ra ≤ 0.6 µm (Grit 360).
>  ‘CE’ stamping according to Safety for Machinery Directive 2006/42/CE.

>  Internally electro polished Ra ≤ 0.2 µm.
>  Externally polished in matte or mirror.
>  Powder retention filter in the vacuum outlet.
>  Choppers for braking lumps or balls of product.
>  CIP/SIP systems, validated with Riboflavin test.
>  Sampling valve.
>  Execution for sterile executions as an option.
>  Machine easy to segregate into a clean room/service room.
>  Automatic loading and unloading system as an option.
>  Condensation, vacuum and heating system.
>  Control hardware and software.
>  Pilot plant models.
>  ATEX execution on demand.
>  ATEX 20/0 inner side, with official certificate.

FINE CHEMICALS and PHARMACEUTICALS: Amino acids, Antibiotics, API’s, Aromas, Biotechnology, Caffeine, Colorants, Cosmetics, Crystals, Deontologicalresins, Diet food, Essences and flavors, Food additives, Pharmaceutical excipients, Pharmacy synthesis, Preservatives, Saccharine, Sweeteners, Veterinary, Vitamins.

CHEMICAL: Catalysts, Colorants, Pellets, Pigments, Plastics and pellets, Polymers, Resins, Stearates.

FOOD: Additives, Aromas and flavors, Colorants, Ferments, Food preparations, Lyophilized, Proteins, Ready mix, Vitamin complements.

>  CONICAL 1000L N, AISI-316L -1/+3 bar, complete (new).

Want to learn more about the CONICAL VACUUM DRYER and our 100% financing option ?

CONTACT A SALES REPRESENTATIVE TODAY 

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Address

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Seattle, WA